Deburring
What is Metal Deburring Process - Deburring Services
Deburring is to remove the thorns or flashes formed at
the intersection of the part surface and the surface.
Some of the burrs on mechanical parts are caused by
plastic deformation during the cutting process; some are
flash from casting and die forging, and some are
leftovers from welding and extrusion. With the
improvement of industrialization and automation, the
mechanical processing field, especially in the fields of
aviation, aerospace, and instrumentation, has increased
the manufacturing precision requirements of mechanical
parts and the miniaturization of mechanism design. The
harmfulness of burrs is particularly obvious, which
gradually arouses people's concerns. General attention,
and began to study the generation mechanism and removal
methods of burrs.
The machining methods of mechanical parts can be
roughly divided into material removal processing,
deformation processing, additional processing and so on.
In all kinds of processing, the extra part derived from
the processed part that does not conform to the required
shape and size is the burr. The generation of burrs
varies with the processing method. According to
different processing methods, burrs can be roughly
divided into:
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Casting burr: The excess material generated at the
joint of the mold or the root of the gate. The size of
the burr is generally expressed in millimeters.
-
Forging burr: It is caused by the plastic deformation
of the forging material at the joint of the metal
mold. Electric welding and gas welding burrs: electric
welding burrs are the burrs on the surface of the part
that the filler at the weld protrudes; gas welding
burrs are the slag that overflows from the incision
when the gas is cut off.
-
Punching burrs: When punching, there is a gap between
the punch on the die and the lower die, or there is a
gap between the cutting tools at the cut, and burrs
are generated due to die wear. The shape of the
punching burr varies according to the material of the
plate, the thickness of the plate, the gap between the
upper and lower dies, and the shape of the punched
part.
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Cutting burrs: Machining methods such as turning,
milling, planing, grinding, drilling, and reaming can
also produce burrs. The burrs produced by various
processing methods have different shapes with
different tools and process parameters.
-
Plastic molding burr: Like casting burr, burr
produced at the joint of plastic mold.
The existence of burrs will cause the entire mechanical
system to fail to work normally, reducing reliability
and stability. When the machine with burrs performs
mechanical motion or vibration, the burrs that fall off
will cause the machine's sliding surface to wear
prematurely, increase noise, and even cause the
mechanism to jam and malfunction; some electrical
systems may be caused by burrs when moving with the
host. Falling off causes the circuit to be
short-circuited or the magnetic field is damaged, which
affects the normal operation of the system; for
hydraulic system components, if the burr falls off, the
burr will exist in the tiny working gap of each
hydraulic component, causing the slide valve to jam, and
the circuit or filter screen is blocked. As a result,
accidents can also cause fluid turbulence or laminar
flow, which reduces the performance of the system.
Japanese hydraulic experts believe that 70% of the
reasons that affect the performance and life of
hydraulic parts are caused by burrs; for transformers,
the core loss of the burr is 20 to 90% higher than that
of the burr removed core, and it increases with the
increase in frequency. . The existence of burrs also
affects the assembly quality of the mechanical system,
the processing quality of the subsequent processing
procedures of the parts and the accuracy of the
inspection results.:
Today, customers utilize our industry leading deburring
services even when forming is not needed. For 35 years,
we have been evolving our deburring services to provide
customers with the right solutions to their specific
application. Minghe facility is outfitted with a full
range of cryogenic deburring systems to support
manufacturers from prototype stages to large production
runs.Minghe engineers will review the product
specifications, material call outs and volume
requirements to select the most cost effective solution
for your deburring project.
How do we deburr the parts?
Minghe Casting® Deburring is proud to offer ISO 9001
compliant contract deburring services for the removal of
machine burrs in die casting and select metals. as
follows:
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– Chemical deburring: Use the principle of
electrochemical reaction to automatically and
selectively complete the deburring of parts made of
metal materials. It can be widely used in the
deburring of pump bodies, valve bodies, connecting
rods, plunger needle valve parts and other parts of
different metal materials in pneumatic, hydraulic,
engineering machinery, nozzle oil pumps, automobiles,
engines and other industries. It is suitable for
hard-to-remove internal burrs, heat-treated and
finished parts.
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– We offer multiple cryogenic processes to remove
machine burrs. The formation, location and intensity
of the burr requiring removal will determine which
deburring process is the most ideal fit.
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– Our Cryogenic Deburring process utilizes tumbling,
freezing and a cryogenic-grade PC media blasting to
remove burrs from CNC machined parts.
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– The Cryogenic Tumble Deburring process removes burrs
on the external geometry of machined parts through
freezing and tumbling without the use of media
blasting.
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– In addition, our Dry Ice Deburring process removes
hard-to-reach burrs via high-pressure blasting of dry
ice as a media. This form of deburring is used on
high-value parts since only one part can be processed
at a time.
- – Manual deburring
Different Types of Metal Finishes – Surface Treatment Services
Available at Minghe
Do you want your die casting parts to be more
corrosion-resistant or get a specific look? Metal finishing
service is a essential choice to achieve your design
perfectly. Minghe is an accomplished finished parts
manufacturer, our workers and craftsman are capable to provide
precision die casting services and a wide range of finishing
services including aluminum anodizing, painting, passivation,
electroplating, powder coating, polishing, black oxide,
conversion coating, abrasive blasting, etc. Here are the
introductions to different types of metal finishes, more
details please feel free to contact us.
Powder coating/Powder coat
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Bead blasting/Bead blast
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Abrasive blasting/sandblasting
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Choose the Best Deburring Process
After browsing a list of Surface Treatment services, select
a process based on essential considerations, like production
time, cost-effectiveness, part tolerance, durability and
applications. High-tolerance CNC milling, turning parts are
not recommended to apply secondary metal surface finish,
because the treatment may change the sizes of the finished
part through removing or adding a small amount of materials.
Contact us or Email sales@hmminghe.com to see how our
people, equipment and tooling can bring the best quality for
the best price for your deburring project.