Deburring
                
                  What is Metal Deburring Process - Deburring Services
                
                
                
                  
                  
                    
                    
                      Deburring is to remove the thorns or flashes formed at
                        the intersection of the part surface and the surface.
                        Some of the burrs on mechanical parts are caused by
                        plastic deformation during the cutting process; some are
                        flash from casting and die forging, and some are
                        leftovers from welding and extrusion. With the
                        improvement of industrialization and automation, the
                        mechanical processing field, especially in the fields of
                        aviation, aerospace, and instrumentation, has increased
                        the manufacturing precision requirements of mechanical
                        parts and the miniaturization of mechanism design. The
                        harmfulness of burrs is particularly obvious, which
                        gradually arouses people's concerns. General attention,
                        and began to study the generation mechanism and removal
                        methods of burrs.
                    
                    
                      The machining methods of mechanical parts can be
                        roughly divided into material removal processing,
                        deformation processing, additional processing and so on.
                        In all kinds of processing, the extra part derived from
                        the processed part that does not conform to the required
                        shape and size is the burr. The generation of burrs
                        varies with the processing method. According to
                        different processing methods, burrs can be roughly
                        divided into:
                    
                    
                    
                      
                      - 
                        Casting burr: The excess material generated at the
                          joint of the mold or the root of the gate. The size of
                          the burr is generally expressed in millimeters.
                      
 
                      - 
                        Forging burr: It is caused by the plastic deformation
                          of the forging material at the joint of the metal
                          mold. Electric welding and gas welding burrs: electric
                          welding burrs are the burrs on the surface of the part
                          that the filler at the weld protrudes; gas welding
                          burrs are the slag that overflows from the incision
                          when the gas is cut off.
                      
 
                      - 
                        Punching burrs: When punching, there is a gap between
                          the punch on the die and the lower die, or there is a
                          gap between the cutting tools at the cut, and burrs
                          are generated due to die wear. The shape of the
                          punching burr varies according to the material of the
                          plate, the thickness of the plate, the gap between the
                          upper and lower dies, and the shape of the punched
                          part.
                      
 
                      - 
                        Cutting burrs: Machining methods such as turning,
                          milling, planing, grinding, drilling, and reaming can
                          also produce burrs. The burrs produced by various
                          processing methods have different shapes with
                          different tools and process parameters.
                      
 
                      - 
                        Plastic molding burr: Like casting burr, burr
                          produced at the joint of plastic mold.
                      
 
                      
                    
                    
                   
                  
                    
                    
                      The existence of burrs will cause the entire mechanical
                        system to fail to work normally, reducing reliability
                        and stability. When the machine with burrs performs
                        mechanical motion or vibration, the burrs that fall off
                        will cause the machine's sliding surface to wear
                        prematurely, increase noise, and even cause the
                        mechanism to jam and malfunction; some electrical
                        systems may be caused by burrs when moving with the
                        host. Falling off causes the circuit to be
                        short-circuited or the magnetic field is damaged, which
                        affects the normal operation of the system; for
                        hydraulic system components, if the burr falls off, the
                        burr will exist in the tiny working gap of each
                        hydraulic component, causing the slide valve to jam, and
                        the circuit or filter screen is blocked. As a result,
                        accidents can also cause fluid turbulence or laminar
                        flow, which reduces the performance of the system.
                        Japanese hydraulic experts believe that 70% of the
                        reasons that affect the performance and life of
                        hydraulic parts are caused by burrs; for transformers,
                        the core loss of the burr is 20 to 90% higher than that
                        of the burr removed core, and it increases with the
                        increase in frequency. . The existence of burrs also
                        affects the assembly quality of the mechanical system,
                        the processing quality of the subsequent processing
                        procedures of the parts and the accuracy of the
                        inspection results.:
                    
                    
                      Today, customers utilize our industry leading deburring
                        services even when forming is not needed. For 35 years,
                        we have been evolving our deburring services to provide
                        customers with the right solutions to their specific
                        application. Minghe facility is outfitted with a full
                        range of cryogenic deburring systems to support
                        manufacturers from prototype stages to large production
                        runs.Minghe engineers will review the product
                        specifications, material call outs and volume
                        requirements to select the most cost effective solution
                        for your deburring project.
                    
                    
                    
                    
                   
                  
                 
                
                
                  
                  
                    
                   
                  
                    
                    How do we deburr the parts?
                    
                      
                        Minghe Casting® Deburring is proud to offer ISO 9001
                        compliant contract deburring services for the removal of
                        machine burrs in die casting and select metals. as
                        follows:
                      
                      
                        
                        - 
                          – Chemical deburring: Use the principle of
                          electrochemical reaction to automatically and
                          selectively complete the deburring of parts made of
                          metal materials. It can be widely used in the
                          deburring of pump bodies, valve bodies, connecting
                          rods, plunger needle valve parts and other parts of
                          different metal materials in pneumatic, hydraulic,
                          engineering machinery, nozzle oil pumps, automobiles,
                          engines and other industries. It is suitable for
                          hard-to-remove internal burrs, heat-treated and
                          finished parts.
                        
 
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                          – We offer multiple cryogenic processes to remove
                          machine burrs. The formation, location and intensity
                          of the burr requiring removal will determine which
                          deburring process is the most ideal fit.
                        
 
                        - 
                          – Our Cryogenic Deburring process utilizes tumbling,
                          freezing and a cryogenic-grade PC media blasting to
                          remove burrs from CNC machined parts.
                        
 
                        - 
                          – The Cryogenic Tumble Deburring process removes burrs
                          on the external geometry of machined parts through
                          freezing and tumbling without the use of media
                          blasting.
                        
 
                        - 
                          – In addition, our Dry Ice Deburring process removes
                          hard-to-reach burrs via high-pressure blasting of dry
                          ice as a media. This form of deburring is used on
                          high-value parts since only one part can be processed
                          at a time.
                        
 
                        - – Manual deburring
 
                        
                      
                     
                    
                   
                  
                    
                   
                  
                 
                
                
                
                  Different Types of Metal Finishes – Surface Treatment Services
                  Available at Minghe
                
                
                
                  Do you want your die casting parts to be more
                  corrosion-resistant or get a specific look? Metal finishing
                  service is a essential choice to achieve your design
                  perfectly. Minghe is an accomplished finished parts
                  manufacturer, our workers and craftsman are capable to provide
                  precision die casting services and a wide range of finishing
                  services including aluminum anodizing, painting, passivation,
                  electroplating, powder coating, polishing, black oxide,
                  conversion coating, abrasive blasting, etc. Here are the
                  introductions to different types of metal finishes, more
                  details please feel free to contact us.
                
                
                
                  
                  
                  
                  
                  
                    
                    
                      
                      
                        
                          
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                              Powder coating/Powder coat
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                              Bead blasting/Bead blast
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                              Abrasive blasting/sandblasting
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                  Choose the Best Deburring Process
                  
                  
                    After browsing a list of Surface Treatment services, select
                    a process based on essential considerations, like production
                    time, cost-effectiveness, part tolerance, durability and
                    applications. High-tolerance CNC milling, turning parts are
                    not recommended to apply secondary metal surface finish,
                    because the treatment may change the sizes of the finished
                    part through removing or adding a small amount of materials.
                  
                  
                    Contact us or Email sales@hmminghe.com to see how our
                    people, equipment and tooling can bring the best quality for
                    the best price for your deburring project.